Is it possible to produce more climbing rope and anti-fall safety harness? It is with the use of heavy industrial sewing machine of high quality and durability. This is a question many fall protection harness and climbing rope manufacturers ask themselves, because increased production impacts many aspects of business activities: particularly when it comes to commercial production, efficiency and effectiveness. They are essential. This is exactly what we at HighTex have in mind when we design and build our heavy-duty sewing machines, and our customers' satisfaction is our reward.
A key advantage for our company is professional experience in the field of heavy materials and thick thread. We are clear that our success depends on the success of our clients. We know that each company has its specific needs,so we work with personalized solutions, seeking to identify and meet the demand of each client. It is in this way that HighTex has earned the trust of important companies.
Our process capability, low per unit cost and professional expertise allows us to deliver product on time, on budget and at the highest quality levels. And of course we're located right here in your backyard.
Again, if these difficult economic times have you working to tighten your supply chain, minimize risk and lower costs as a result, we should talk. We can guarantee all three.
The Benefits of HighTex Programmable Sewing Machines
Unmatched Precision
Programmable sewing machines can execute intricate stitching patterns with pinpoint accuracy. This level of precision is essential for applications like webbing, where precise stitching is crucial for strength and durability.
Enhanced Efficiency
These machines can be programmed to preform repetitive tasks. Significantly reducing labor costs and increasing production speed. By automating the sewing process, manufacturers can streamline operations and meet tight deadlines.
Consistent Quality
Programmable sewing machines eliminate human error, ensuring consistent quality across every product. This consistency is vital for maintaining brand reputation and customer satisfaction.
Versatility
These machines can be reprogrammed to accommodate different product designs and materials, making them highly versatile. This versatility allows manufacturers to adapt to changing market demands and customer preferences.
20+ years of combined experience in servicing and repairing this equipment, that will insure your machine can be serviced with minimal downtime.
680HM Electronic Bar Tacker / Box X Pattern Sewing Machine for Lightweight Safety Harness
This compact medium weight bar-tack sewing machine is with a max sewing field of 60mm x 80mm, which allow to tack most sizes of harnesses,seat belts, tactical gear, dog collar and lanyards. This bar-tack sewing machine has a long needle bar stroke allowing the operator to sew medium-weight materials, it has been proven to withstand heavy use without needing unscheduled service. Another advantage compare to other bar-tackers in today market is the double bobbin capacity shuttle hook allow to using thicker sewing thread, and reduces the frequency of bobbin-thread changing to enable highly efficient sewing work. By setting the machine to automatically raise and lower the presser foot ensure uniform thread tightness (even thickness of material has been changed). This electronic bar tacking machine priced lower than others on the market, offers average European quality standards.
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ASM911-2516 Heavy Duty Precise Automatic Safety Harness Sewing Machine
ASM911 is one of the most affordable heavy duty automatic pattern sewing machines on the market. It must be said that its price is not synonymous with low quality. Although inexpensive, this CNC pattern sewing machine is made of high quality materials and includes the most innovative sewing technologies, for example Bar-code reader, Presser foot control mechanism, Hold first stitch capability (ensures beautiful corner stitches & neat stitches from the beginning), WiFi device and Treble hook (3 times bobbin capacity). This heavy duty programmable pattern sewing machine has a long needle bar stroke allowing the operator to easily sew 7mm stiff webbing strap with thick thread up to metric size #10 (=V277, 840Dx3). Unleash the power, speed and precision of the ASM911 programmable pattern sewing machine and the results this machine will achieve for your production volume, quality and profit margin will speak for themselves.
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71008R Extra Heavy Duty Automated Safety Rope Sewing Machine
Introduced in 2006. This heavy duty precision Bar-tacking machine is used by professionals who want the most stunning visual appearance of their sewn ropes. This robust bar-tack sewing machine features in excellent stitch pattern and constantly tight stitch formation due to its excellent design and the engineering behind this machine.
The great advantage of 71008R becomes especially apparent when sew thick and stiff climbing ropes. Due to the optimized sewing kinematics and the robust design and reliable machine always provides a first-class stitch pattern. The large barrel shuttle sews thick threads without any problems. Thus, 71008 is a specialist for the manufacture of climbing and safety ropes. The computerized control system for this machine is quite easy to use and can be learned by inexperienced users very quickly.
The reliability approved by over 1000 worldwide climbing ropes manufacturers!!
Video for sewing climbing ropes

7273PLK Automatic Pattern Sewing Machine Optimum for Heavy-Duty Safety Harness
Designed to meet the demands of today’s fast-paced manufacturing environment, adopts our extra-thick sewing technology accumulated over many years to a pattern sewing machine that differentiates itself with industry-leading needle penetration. The NEW HighTex extra heavy duty, automatic & programmable pattern sewing machine can make a revolution in your sewing production of heavy duty safety harness and fall protection equipment. High quality maintains uniform stitches and strength even at high speed (1000 stit/min). Its automatic lower and upper hot knife thread trimmer is designed to handle extra thick thread. Bottom thread clamping device for a safe sewing start and for avoiding skip stitches at the seam beginning. Thread suction and clamping device for a neat seam (without bird nesting) beginning. Thread fraying is prevented by thread heat cutter, and can cut thread very short that eliminate manual thread trimming operations to improve productivity.
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733PLC Extra Heavy Duty Pattern Sewing Machine for Military Parachute Harness
In view of the extremely extremely tough Mil-Spec webbing and strongest sewing threads used in the production of military parachute harness maximum demands are made not only on the machinery to be used, but also on the safety and durability of the seams. This robust, high penetration force programmable pattern sewing machine is designed for high-strength applications, for example 4-ply of Mil-W-4088 military spec Nylon webbing with each of 4.5mm, total thickness 18mm. Built to handle extreme heavy materials and/or thick thread, it delivers consistent, high-tensile strength seams for critical load-bearing products.
Equipped with a super-large shuttle hook for extended sewing runs and capable of using thread sizes up to 554 (Tex 600 / Govt. 8-Cord), this machine offers unmatched stitch security.
This extra heavy-duty programmable sewing machine mainly purchased by American military manufacturers.
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MLK300-6040 Large Field Heavy Duty CNC Pattern Sewing Machine with Pinpoint Accuracy
Up to 600x400 large sewing area allow you perform multiple steps for full harnesses in one stitching session, the advantage is zero-downtime -- the machine can continuous working without any stop, due to its quick-changeable clamps, efficiency is been increased by 1.5 times compared to conventional heavy duty pattern sewing machine. And the pre-install clamps could reduce dependence on skilled workers; The bobbin thread detector will automatically stop machine when bobbin thread runs out, as a result, sewing operators can concentrate on their work without worrying about the bobbin thread; The anti-bird nest device can prevent the problem of thread tangling up (bird nesting), no need to spend large amounts of time trimming thread and cleaning up nests of thread (long thread tails that have been sewn over).
This large area CNC sewing machine represents an ideal solution for factories seeking to reduce labor costs and increase profitability.
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733CS Extra Heavy Duty Walking Foot Sewing Machine
This model in the HighTex range is one of the most heavy-duty industrial sewing machines in production today.
For stitching extra heavy-weight materials. Can sew up to size Tex 600 (Govt. 8-Cord Nylon thread).
Designed for such operations and products as extra heavy duty harnesses and slings (can sew up to 18,000 lb strength webbing) safety and logging belts.
Exceptional durability of key parts (shuttle hook, shuttle race and shuttle bed) due to the alloy coatings.
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205-370BH Extra Heavy Duty Harness Binding Sewing Machine
Extra heavy duty triple feed industrial sewing machine with Viberating binder for binding edge runs around the harness to securely holds the hips and the legs. The movable binder attachment is perfect for binding cuvered edges of wide waist strap & leg straps.
Up To 20mm presser Foot Lift and sophisticated triple feed mechanism is optimum for padding material in manufacturing of safety harness.
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828ACM Heavy Duty Automatic Webbing Cutting & Marking Machine
A valuable equipment to increase the efficiency of your business!!
This machine can be used with straps that have thicknesses ranging from 2 to 16 mm, and widths ranging from 35 to 200 mm. This automatic webbing cutting, marking and measuring machine, designed for maximum performance, will reduce labor costs in your company.
Also this hot knife cutting machine can be set for cutting safety rope up to 16mm thickness.
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828Q Programmable webbing laser cutting machine
This CO2 laser cutter is capable of handling the toughest webbing strap cutting tasks, it is perfect for angle cutting, shape cutting and hole cutting a variety of products including harness webbing, seat belts, military straps and more with ease. Premium components help increase the laser cutting machine lifespan, ensure superior edge quality, cutting accuracy, reduced maintenance and operational costs, and increased productivity.
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828X Heavy Duty Automatic Grommet Machine
This eyelet grommet machine punches a hole in the material and feeds and attaches both the grommet and washer, all in a single cycle. The result is a strong, durable quality setting with greater productivity, all leading to a fast return on investment. Compare to other self-piercing automatic eyelet machines in today market, the great advantage of 828X is its extra powerful piercing force that allow you to punch up to 5mm thick high density synthetic harness webbing.
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HM-750SH Low Speed, High Torque Sewing Machine Servo Motor - Perfect Speed Control
It is the world's most powerful class of "low-speed, high-torque" servo motor that maintains full power and torque even at low speeds. The great advantage of HM-750SH servo motor becomes especially apparent when complicated parts of harness since the machine is far more manageable.
This servo motor can save 60-80% electricity and improve 20-40% efficiency of the sewing machines. Usually the cost of motor can be recovered within 2-3 years by saving money on electricity.
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Best thread for sewing Nylon webbing and harness
HigTex P40 heavy duty UV treated sewing thread is a bonded polyester sewing thread, designed for applications exposed to the sun, salt water, wind, marine conditions and anywhere that can be tough on threads. It is one of the most strongest thread for safety and durable seams in the manufacturing of outdoor products and webbing products, such as lifting & rigging slings, cargo lashing belts & ratchet tie down straps, climbing rope & rescue rope, height safety harness & fall protection equipment, sailmaking, parachutes, tents, awnings, covers and military gear.
HighTex P40 high strength bonded polyester thread features at affordable price and will greatly improve your sewing efficiency.
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Which automatic sewing machine is best for safety harness?
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If you have any questions or concerns, please feel free to contact us at info@automatic-sewing.com, thank you!
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